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Gas-Fired Thermal Fluid Heating System for Steel Heat Treatment & Galvanizing

Chemical Case Study 2 Im 1

Project Details

  • Chemicals
  • Germany
  • Gas-Fired Thermal Fluid Heater
  • Indirect Thermal Fluid Heating
  • Thermal Fluid
  • Up to 572°F
  • 120 kW
Rating:

Project Description

A leading chemical processing facility in Germany required a reliable thermal fluid heating solution to support precision steel heat treatment and galvanizing operations. The system needed to deliver consistent high-temperature performance, ensure operational safety, and withstand continuous industrial use over an extended service life.

AURA Process Heat engineered and supplied a 120 kW gas-fired thermal fluid heating system, comprising the boiler body with insulation, flue gas connection, expansion vessel, drain vessel, and filling and emptying station. The system was designed using high-quality components supplied exclusively by German manufacturers to ensure exceptional durability, efficiency, and long-term reliability.

Commissioned in 1991, the AURA system continues to operate successfully today, demonstrating its outstanding engineering quality and dependable performance. The installation also features an advanced control cabinet for precise regulation, control, and continuous monitoring, enabling safe and efficient operation for demanding industrial heating applications.

Chemical Case Study 2 Im 2
Chemical Case Study 2 Im 3
Chemical Case Study 2 Im 4

What is Challenge for client?

The client required a dependable high-temperature heating solution capable of supporting continuous steel heat treatment and galvanizing processes while maintaining safety, efficiency, and long-term operational reliability.

  • Consistent process temperatures up to 572°F
  • Reliable heating for steel heat treatment applications
  • Stable thermal energy supply for galvanizing baths
  • Safe operation through accurate process control and monitoring
  • Long service life with minimal maintenance requirements

Waste Heat Recovery

Designed to deliver efficient thermal energy transfer with stable process heating performance.

Sustainable Heating

High-efficiency gas-fired thermal fluid heating supports reliable and energy-conscious industrial operations.

Energy Optimization

Advanced control and monitoring system ensures precise temperature regulation while optimizing system performance.

Providing Solutions From Start to The end

Complete design and supply of a 120 kW gas-fired thermal fluid heating system
Boiler body with insulation and flue gas connection for efficient heat generation
Expansion vessel, drain vessel, and filling & emptying station for safe system operation
Premium German-manufactured components for maximum reliability and longevity
Integrated control cabinet for regulation, monitoring, and operational safety
Complete engineering solution supporting steel heat treatment and galvanizing applications
Proven long-term performance with continuous operation since 1991

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