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Nonwoven Hygiene Products – Thermal Fluid Heating System for Roller Tempering

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Project Details

  • Nonwovens
  • Turkey
  • Gas-Fired Thermal Fluid Heater
  • Indirect Thermal Fluid Heating
  • Thermal Fluid
  • Up to 446°F
  • 300 kW
Rating:

Project Description

A leading manufacturer of nonwoven-based hygiene products in Turkey required a reliable thermal fluid heating solution to ensure precise temperature control during the production of high-quality nonwoven materials. The manufactured products are used in essential hygiene applications, including diapers, feminine hygiene products, and cleaning wipes, where consistent product quality is critical.

AURA Process Heat designed and supplied a 300 kW gas-fired thermal fluid heating system capable of delivering process temperatures up to 446°F. The system provides uniform and efficient heat transfer to rotating rollers, ensuring stable operating conditions throughout the manufacturing process.

By maintaining precise roller temperatures, the AURA system enables consistent material properties, improved production efficiency, and reliable processing before the nonwoven materials move to downstream manufacturing stages.

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What is Challenge for client?

The client required a dependable heating system capable of maintaining precise roller temperatures for continuous production of premium nonwoven hygiene products while ensuring process stability and product consistency.

  • Uniform heating of rotating process rollers
  • Precise temperature control up to 446°F
  • Continuous operation for high-volume manufacturing
  • Consistent product quality across hygiene applications
  • Energy-efficient and reliable process heating

Waste Heat Recovery

Efficient thermal energy utilization helps improve process performance and reduce overall energy consumption.

Sustainable Heating

High-efficiency gas-fired thermal fluid heating supports reliable and environmentally responsible manufacturing.

Energy Optimization

Accurate temperature control ensures optimal roller heating, improved product quality, and enhanced production efficiency.

Providing Solutions From Start to The end

Engineered and supplied a 300 kW gas-fired thermal fluid heating system
Delivered stable process temperatures up to 446°F
Designed for precise heating of rotating process rollers
Ensured uniform temperature distribution for consistent nonwoven material production
Improved energy efficiency and operational reliability
Supported continuous manufacturing of hygiene products including diapers, feminine hygiene products, and cleaning wipes
Complete engineering, installation support, and commissioning for long-term industrial performance

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